End-to-End Collaboration

HOW WE
WORK

From your first sketch to final delivery -- a transparent, step-by-step process designed to eliminate uncertainty and keep your project on track.

01 INTAKE -- 02 ENGINEERING -- 03 TOOLING -- 04 PRODUCTION -- 05 DELIVERY

WHERE DO YOU START?

EVERY PROJECT BEGINS DIFFERENTLY

We adapt to your starting point -- whether you have a finished drawing, a physical sample, or just an idea.

ENTRY A

YOU HAVE A DRAWING

Submit your 2D/3D files or technical specs. We review dimensions, tolerances, and material suitability -- then confirm feasibility within 48 hours.

→ Starts at Step 01

ENTRY B

YOU HAVE A SAMPLE

Send us a physical sample or reference product. We reverse-engineer the geometry, identify materials, and reconstruct the production parameters.

→ Starts at Step 02

ENTRY C

YOU HAVE AN IDEA

Describe your application, performance requirements, or functional goals. Our engineers co-develop the concept, propose materials, and define the profile geometry.

→ Starts at Step 03

THE FULL PROCESS

FROM FIRST CONTACT TO FINAL COMPONENT

INTAKE PHASE

STEP 01

DRAWING REVIEW & DFM

~48 hrs

We analyze your 2D/3D drawings for dimensional accuracy, wall thickness consistency, draft angles, and extrusion feasibility. Any structural concerns are flagged with suggested modifications before tooling begins.

DXF / DWG / STEP Tolerance Check Material Recommendation

STEP 02

SAMPLE REVERSE ENGINEERING

3-5 days

No drawing? No problem. We measure your sample with precision instruments, identify the polymer composition, and reconstruct the full production specification -- including die geometry and process parameters.

CMM Measurement Material ID Spec Reconstruction

ENGINEERING PHASE

STEP 03

CONCEPT DEVELOPMENT & MATERIAL SELECTION

3-7 days

For new product development, our engineers work with you to define the profile geometry, select the optimal polymer (PC, PVC, ABS, PE, PP, or co-extrusion combinations), and evaluate structural performance. We document the full technical specification before any tooling investment is made.

PC / PVC / ABS

Standard Polymers

Copper-Plastic

Co-Extrusion

Soft-Hard

Dual Durometer

Magnetic-Plastic

Functional Composite

TOOLING PHASE

STEP 04

MOLD & DIE DEVELOPMENT

7-14 days

Our in-house tooling team machines the extrusion die based on the approved specification. Die flow simulation is used for complex profiles to ensure uniform material distribution and minimize first-run corrections.

In-House Machining Flow Simulation Client Approval Gate

STEP 05

PROTOTYPING & SAMPLE APPROVAL